SMT-PICK-PLACE

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Project form

Title Has Title::Light & Fast pick place
Definition Has Definition::
Objectives Has Objectives::
Deliverables Has Deliverables::
Outcome Has Outcome::
Initiator(s) ,|x|Was started by::x}}
Contributor(s) ,|x|Have contributed::x}}
IP List ,|x|IP List is::x}}
Start: Has Start::
Updated Was updated at::
Target date Has TargetDate::
Tools ,|x|Used Tools::x}}
KeyParts ,|x|Has KeyParts::x}}
Status: ,|x|Has status::x}}
Tags(Categories) Has tags::


Issue tracker

<issues project="SMT-PICK-PLACE" search="false" filter="false" />


3D design

LFPP.png LFPP3.jpg LFPP4.jpg


LFPP 20110923.jpg


LFPP 2011OCT10.jpg


PFL 2011OCT10.jpg PFL2.jpg PFL3.jpg PFL4.jpg PFL5.jpg

Development stories

  • Complete Mechanical design on CAD using 3D Assembly
  • EMC2 based for no development of Real-Time Software.
  • Mesa 5i20 and 5i39 for Board Integration instead board development.
  • Item aluminum Profile series-40 for fast mechanical Integration.
  • HIWIN slides, due to good cost-performance and availability
  • All motors BLDC for fast, quiet and reliable operation.
  • 24V SMPSU
  • Low-Cost Feeders similar to cut-tape. Pneumatic actuator on head pulls the tape
  • Alignment with 4 or 2 pick&push-movements
  • Camera1 for teaching
  • Camera2 for part recognition, only for testing in this phase of development.
  • Camera3 for watching during assembly
  • Python GUI to drive EMC2
  • Z-Head includes rotating-Vacuum-Nozzle, Dispensing-Syringe, Miniature-Pneumatic-Actuator
To_pull_the_tape, Camera1.





Combined Item-Profiles with Hiwin slideguides

  • ALWAYS Check HIWIN at EBAY


  • Used HIWIN for the x-axis is
*MGN-15H carriage
*MGNR-15 rail
This HIWIN Carriage+Rail is not easily available for instance to Damen-CNC
  • For the y-axis could be used:
HGH-15CA (DamenCNC 34 EU + VAT)
HG15R (DamenCNC 73 EU/m + VAT)


  • Used HIWIN for the z-axis is
*MGN-7H carriage
*MGNR-7 rail
This HIWIN Carriage+Rail is not easily available.






Hiwin guides 1.jpg


HIWIN MGN compact

Hiwin guides 3.jpg


HIWIN HGR

Profile Rail HG15R 1.480 Kg/m € 72.99/m + € 6.99/cut
Profile Rail HG20R 2.290 Kg/m € 83.99/m + € 6.99/cut
Profile Rail HG25R 3.350 Kg/m € 94.99/m + € 6.99/cut
Profile Rail HG30R 4.670 Kg/m € 105.99/m + € 6.99/cut
HIWIN Carriage HGH "Compact type" HGH-15CA € 33.99 (excl. tax)
HIWIN Carriage HGH "Compact type" HGH-20CA € 34.99 (excl. tax)
HIWIN Carriage HGH "Compact type" HGH-25CA € 45.99 (excl. tax)
HIWIN Carriage HGH "Compact type" HGH-30CA € 54.99 (excl. tax)

Hiwin guides 2.jpg


ITEM

  • ITEM HELLAS CONTACT DETAILS VRES
Working hours 08:00 - 17:00
Visit any time
  • Profile 8 40x40, natural Art. No.: 0.0.026.03 item
Buy at Damencnc 40x40 price 23.49€/m + 1.49€/cut
Discontinued at DamenCNC, use Maytec Profile 40x40 4E, SP at € 25.99 (ex. vat) + cut + thread M14 + Threaded Insert
BUY at ITEM-HELLAS 27€/m
  • T-Slot Nut 8 Zn M3, bright zinc-plated Art. No.: 0.0.373.59 item
BUY at ITEM-HELLAS 0.60€/pc

Item nut 1.jpg

Links

LINKS SMT-PICK-PLACE





Photos of low cost laser-cnc

CNC-LASER1.JPG CNC-LASER2.JPG CNC-LASER3.JPG CNC-LASER4.JPG CNC-LASER5.JPG CNC-LASER6.JPG CNC-LASER7.JPG CNC-LASER8.JPG CNC-LASER9.JPG CNC-LASER10.JPG CNC-LASER11.JPG CNC-LASER12.JPG CNC-LASER13.JPG